Buses and coaches must meet strict safety and timetable demands. Even minor impact damage can affect chassis geometry, braking balance, emergency exits, doors, glazing and HVAC performance. Presentation also matters to operators and passengers. Wales Heavy Vehicle Repairs delivers end-to-end bus and coach repairs that restore safety, comfort and appearance using OEM methods, certified materials and documented QA — keeping fleets compliant and on schedule. A dedicated Sydney bus facility supports metropolitan operators, with company-owned sites servicing major corridors nationwide.
Structural, body and systems repairs that protect passengers and reduce downtime.
Exterior, luggage bays and interiors restored to tour-grade presentation and comfort.
Ramp, lift, restraint and door systems checked, repaired and verified for service.
Panels, skirts, windscreens, side glass and mechanisms repaired and aligned.
Consistent methods, documentation and turnaround across a national network.
We combine specialist trades, proven processes and controlled environments to deliver safe, consistent outcomes and reduce cycle time.
Structured inspection with measurements and photography covering rails, mounts, doors, exits, glazing, interiors and HVAC. Hidden deformation is identified and OEM procedures documented for accurate scope.
You receive an itemised estimate with imagery and measurements. We work directly with major insurers to streamline authorisations, confirm parts ETAs and agree realistic delivery dates.
Where required, chassis and sub-structure are corrected on heavy benches with laser/optical measurement to restore geometry, ride height and thrust line.
Panels, skirts, bumpers, doors, steps, luggage bays and interior trims are repaired or replaced. Mechanisms are adjusted to specification for smooth, safe operation.
Surfaces are prepared and refinished in down-draft bake booths. We colour-match to fleet standards and can apply decals and reflective conspicuity as specified.
Braking, steering, electrical and climate systems are verified post-repair. Safety-critical findings are rectified or quoted for approval prior to release.
Second-person QA confirms fit, function and measurements. You receive images and documentation, and we schedule collection or delivery.
Setups for safe access and accurate body alignment on large passenger vehicles.
Live monitoring of straightness, twist, diamond and sag for repeatable results.
Full-length booths cure coatings for gloss, hardness and chemical resistance.
Trim, flooring, grab rails and seat systems restored to serviceable condition.
Windscreens, side glass and door operators repaired, aligned and tested.
Scan tools and gauges to verify lighting, auxiliaries and climate performance.
All in-house at major sites to reduce cycle time and maintain quality control.
Repairs follow OEM methods using genuine or certified parts. Technicians are trained to current standards and our sites are authorised by leading insurers. We verify exits, doors, restraints, visibility and documentation before release. Safety is never compromised; recommendations are data-driven to keep assets compliant and passengers protected.
Priority booking, SLA-based turnaround and consolidated invoicing support uptime and service commitments. National consistency across company-owned sites delivers the same methods and documentation in Perth, Adelaide, Darwin, Melbourne, Sydney, Newcastle, Brisbane and Townsville. Milestone updates are provided from approval to QA.
Straight answers on truck smash repairs, alignment, paint matching, turnaround times, and insurer approvals.
Yes. We work with your operations team to plan intake and handover windows that protect route commitments.
Yes. We colour-match and apply decals and reflective markings to your specification.
Yes. We source and fit bus glazing and door components, then align and function-check mechanisms.
Yes. We repair and verify ramps, lifts and restraint systems and provide documentation on request.
Core services are national. A dedicated Sydney bus facility supports metro fleets; we schedule at the best-equipped Wales site to meet your timeframe.
We service major Australian corridors through a company-owned network. From estimating and structural correction to interiors, glazing and refinishing, our teams deliver end-to-end bus and coach repairs so vehicles return to work quickly and safely. For urgent advice, call 1300 4 WALES.
Book an online assessment or call 1300 4 WALES to schedule bus and coach repairs with Australia’s trusted heavy vehicle network. We will manage the insurer, complete the work to specification and return your asset ready for service.